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Expert Kaizen Consultant

Cezmi Aytekin

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profile picture of Cezmi Aytekin, kaizen consultant

Expert Kaizen Consultant

Cezmi Aytekin

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About me

Promoting the principles of lean thinking in many enterprises that produce products and services in different sectors leadership and coaching for transformation, teaching and practicing lean techniques.

Dissemination of lean thinking principles in many enterprises producing products and services in different sectors, leadership and coaching for lean transformation, teaching and application of lean techniques.

  • Pull principle instead of push (KANBAN)
  • Value Stream Mapping (VSM)
  • Just-in-Time Flow (JIT)
  • Levelized Production Planning (Heijunka)
  • Material Supermarket, Goods Receiving Process
  • Lean Warehouse Labor and Equipment Management
  • Logistics Processes Efficiency Management
  • Production Capacity Planning, Workbench Loading
  • Supplier Evaluation and Performance Management
  • Visual Field Management (5S Practices)
  • Lean Line Management (Asakai)
  • Developing Lean Line Management Leaders
  • Mold Change in Single Minutes (SMED)
  • Strategic Plans Deployment (Hoshin)
  • Continuous Improvement Culture (Kaizen)
  • Problem Solving Culture (A3-Problem Solving Techniques)
  • Effective Project Management (Obeya)
  • Line Balancing (Yamazumi)
  • Change Management
  • Leadership for the improvement of quality and efficient production and dispatch processes for Ford, Volkswagen, Mercedes, Fiat, Renault OEMs with 400 molds, 20 presses and mold shops and 150 employees
  • Logistics management of 2 factories producing mechatronics, headlight and ventilation systems
  • Production planning and material planning processes leadership
  • Process leadership for material storage and feeding to supermarket
  • Managing finished product warehouse and shipment logistics
  • Managing consignment and external warehouses
  • Improving supplier dispatch performance
  • Ensuring the highest level of sustainability of customer OTIFs for BMW, Fiat, Renault, Ford, Hyundai, Honda, Mercedes, Volvo OEMs
  • Development of the World Class Manufacturing (WCM) process for Logistics Pillar, led by Prof. Yamashina
  • HR Manager in Bursa Factory of an American company employing 2500 people, where 200.000 people work globally
  • Managing the blue and white collar recruitment process
  • Organization development and career planning process management
  • Managing remuneration and payroll processes
  • Managing the on-the-job training and technical training process
  • Managing industrial relations and trade union processes
  • Leadership of production planning, material planning processes
  • Managing MRP/SAP live migration and implementation
  • Managing material and finished goods supermarkets
  • Management of internal and external logistics processes
  • Lean transformation leadership led by Japan sensei from Taiichi Ohno’s team
  • Budgeting and forecasting process leadership
  • Managing production planning and control processes for production teams of ~900 people for Nissan, Renault, Fiat, Volvo OEM and Tier-1 customers
  • Establishment and operation of a new textile factory with a technical team from abroad. Production and technical leadership of a 300-person team

Industrial Engineering 1992-1996 (Fiat Scholarship)

  • Management Information System and Technologies
  • Efficiency and Excellence (Lean, Kaizen and 6Sigma)
  • Business Intelligence and Dashboard Reporting
  • ERP – Enterprise Resource Planning
  • Community 5.0 Seminar, a week of seminars and factory visits including Subaru, Panasonic, NTT Docomo factories and innovation centers
  • Tokyo Expo fair participation with Smart Factory, Robotex and Wearable Technologies products
  • 2-week training and factory visits given by top managers and leaders of Japanese companies on MFCA
  • Training given by Michael Hoseus, author of the book Toyota Culture, explaining Toyota’s method of hiring and training people
  • 6 Lean Summits held annually, attended by the doyens of the lean doctrine such as John Shook, Toshio Horikiri, Daniel T Jones
  • Logistics Pillar leadership and WCM trainings at Magneti Marelli factories of Fiat Group, which are working on lean transformation under the leadership of Prof. Yamashina.
  • 1-week workshop and training with factory teams working on lean implementation
  • Transition to SAP live application and application modules trainings and implementation
  • An executive development program on leadership, negotiation techniques and mindfulness given by Baltaş Group and Acar Baltaş for 3-4 days a month and lasting one year.
  • Implementation of lean transformation in the DELPHI group, a General Motors company, led by Sensei Kazumi Nakada, recruited and trained by Taiichi Ohno.

Companies I Consulted

  • Isuzu
  • Assan Hanil
  • Karsan
  • Nobel Automotive
  • Johnson Controls
  • Rollmech Automotive
  • Opsan
  • Technical Material
  • Unver Group
  • Odelo
  • Ormetal
  • Pressmech
  • Advanced Mechanics
  • Emas
  • Meklas
  • Pilot Seat
  • Shahince
  • Nobel Romania
  • Aselsan
  • Otokar
  • Fokker Elmo
  • Durmazlar Machinery
  • Dalgakıran Compressor
  • Erkunt Tractor
  • Uzer Makine
  • Franklin Electric
  • Kümsan Crane
  • Magma Mechatronics
  • Makel Electric
  • Wagner Cable
  • Ekin Panel
  • Assfood
  • Kervangıda
  • Lezita
  • Sütaş
  • Torku
  • Panagro
  • KFC Food
  • T EKS T I L
  • LC Waikiki
  • Defacto
  • Jade Textile
  • Savcan Textile
  • Sanko
  • Greif
  • Ozdoku
  • Saffron
  • Ozone Textile
  • Emirali Teksti
  • Eczacibasi Furniture
  • Kale Furniture
  • Tepehome
  • Orka Bathroom
  • İstikbal Furniture
  • Simeco
  • Silverline
  • Turas Gas
  • Friterm
  • Aldag
  • Macro Technical
  • Copa Radiator
  • Vents Ukraine
  • Demisas
  • Eku
  • Colakoğu Metallurgy
  • Çimtaş
  • Hasçelik
  • Duyarvana
  • Canakkale Ceramic
  • Bien Ceramic
  • Vitra
  • Artema
  • Trendyol
  • CNR Expo
  • CarrefourSa
  • Polin Waterparks
  • Bantas Value
  • Mondi Tire Kutsan
  • Support Shock Absorber
  • George Fischer
  • Magmaweld
  • GM Technical
  • Karsan IETT
  • Renaissance Construction
  • Toros Fertilizer

My Certificates

Projects I have participated in

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