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A few years ago, I visited a factory and observed workers racing against time on the production line. The strange thing was that sometimes they had to wait idly, while at other times they were working excessively hard. This inconsistency affected the entire production process. The management team was unhappy with productivity, employees were constantly […]
Author Archives: Şenel BUBER
BEGINNING: RECOGNIZING THE NEED FOR CHANGE In July 2023, SAG Gılamları embarked on a lean transformation journey to gain deeper insights into the challenges faced in production efficiency and to develop lasting solutions. This decision was driven not only by the need for operational improvements but also by the desire for a mindset shift. The […]
04
Mar
Mar
2022… It was the beginning of a challenging year for AYVEN Group. Our warehouses were overflowing, customers constantly complained about delayed orders, and our operations were becoming increasingly costly. To be honest, even we didn’t know where we were heading. That’s when we came across the concept of lean transformation. At first, we wondered, “Does […]
10
Feb
Feb
In today’s competitive business world, ensuring customer satisfaction is vital. For companies, increasing efficiency and reducing costs are critical goals. This is exactly where Lean Manufacturing comes into play. By optimizing production processes and eliminating waste, this powerful method enables companies to gain a competitive edge. It offers significant opportunities, especially for production managers and […]
27
Jan
Jan
What is VSM? The Power of Visualizing Business Processes In today’s fast-paced and competitive world, constant improvement is a necessity. But are you sure your company is unlocking its full potential? This is where Value Stream Mapping (VSM) comes in, sharpening your ability to “see” your business processes. So, what exactly is VSM? Let’s dive […]
21
Jan
Jan
What is Waste in Lean? I once witnessed a factory where workers constantly collected scrap materials and piled them in a corner. When I asked, “Where does all this scrap come from?” no one could provide a clear answer. This scenario serves as a perfect example of how waste is addressed in lean thinking. Waste […]
13
Jan
Jan
The Advantages of Kanban for Businesses The Kanban system provides businesses with the following key benefits: Types of Kanban The Kanban system can be tailored to suit various business processes. Here are the most common types of Kanban: 1. Production Kanban This type of Kanban specifies which product and how much of it should be […]
29
Dec
Dec
What is Gemba? A Journey to the Heart of Business Processes In the business world, many methods are employed to enhance efficiency and optimize processes. However, these methods often rely on desk-based planning and implementation rather than observing the actual processes. True improvements happen on-site, where work is performed and processes are observed. This is […]
11
Dec
Dec
Are you tired of attending the same monotonous meetings every morning? Imagine a morning routine where your work becomes more engaging, productive, and motivating. That’s exactly what Asakai, a Japanese-origin technique, aims to provide. But what is Asakai, and why is it so effective? What is Asakai? Asakai translates to “morning meeting” in Japanese. However, […]
10
Dec
Dec
What is 5S? Steps for Order and Cleanliness in the Workplace What is 5S? 5S is a method used to enhance workplace efficiency, establish order, and adopt a culture of continuous improvement. Originating in Japan, this system derives its name from five Japanese words: Seiri, Seiton, Seiso, Seiketsu, and Shitsuke. Its primary goal is to […]
